Integrated Vision & Motion Control for High-Performance AOI

Traditional Solution
Key Challenges in Traditional Architectures
  • High Trigger Delay : Large position error, low accuracy
  • Poor Real-time Performance: Unstable cycle time, inconsistent response
  • Coupled Control & Vision: Interference between control and vision tasks
  • Slow Data Return: Long data path, delays next action
Traditional Solution (Typical)
  • Ethernet communication cycle: 5-20ms, causing trigger delay
  • Windows OS is non-deterministic, position accuracy affected
  • Image processing shares PC resources, impacting control stability
  • Slow data return, next action not executed in time
Our Solution: Control + Vision Processing All-in-One Platform
Key Benefits
  • High-speed & Accurate Trigger: ROS 125us cycle captures position precisely, shared memory trigger < 0.05ms
  • Complete System Isolation: RTOS and Windows run independently; stability guaranteed
  • Fast Data Return: Results returned via shared memory < 0.05ms, immediate next action
  • Higher Throughput: Faster trigger and data return, significantly improve equipment uptime
  • Flexible & Scalable Hardware: ARM / Celeron / Core CPU optional, GPU supported for various workloads
Applications
Senario 1: FLYING SHOT INSPECTION (HIGH-SPEED CONTINUOUS)
Senario 2: FIXED-POINT INSPECTION (THROUGHPUT OPTIMIZATION)
Solution Highlights
  • Higher Speed: Support high-speed production lines
  • Higher Accuracy: μs-level trigger, precise positioning
  • Higher Stability: System isolation, reliable operation
  • Lower Complexity: All-in-one platform, simpler integration
  • Stronger Compatibility: Multiple protocols & intertaces supported
  • Better Scalability: Flevihle hardware & software expansion

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